BT Industrial Pipe Systems Design & Engineering

Welcome to BT Industrial Pipe Systems Design & Engineering. We’re on a mission to be your sustainability partner, empowering you to thrive economically, environmentally, and ethically. Our consulting expertise spans diverse areas including piping systems and water treatment plants, and our results speak volumes. Our clients consistently achieve remarkable returns, often up to 16 times their initial investment.

Bespoke Piping System Design:
A Greener Path to Profitability

In today’s rapidly evolving industrial landscape, profitability and environmental stewardship are no longer mutually exclusive. At BT Industrial Pipe Systems Design & Engineering, we are pioneering this transformation by delivering cutting-edge piping solutions that promise an exceptional return on investment (ROI) while ardently adhering to sustainable practices.

Our meticulously engineered systems are designed to minimize CO2 emissions, reduce waste, and utilise resources more efficiently, empowering your operations to thrive economically, environmentally, and ethically. Partner with us and take a decisive step towards a more sustainable and prosperous future for your business.

Commercial Buildings and Residential Estate Solutions

Slash Water & Sewage Costs, Boost ESG Scores, Embrace Eco-Responsibility

Water conservation is paramount in today’s retail and commercial or residential estates. At BT, we offer cutting-edge solutions for water and wastewater treatment. Our semi-closed loop system efficiently allows businesses or residential estates to reduce their reliance on municipal water by reusing water. BT Industrial plants are expertly designed and engineered to treat wastewater from homes, kitchens, bathrooms, and showers on-site. Depending on specific needs, the water can be treated to meet portable or non-portable standards before being returned to the appropriate system.

Our modular systems can be containerised depending on needs and can be easily integrated into existing building operations for maximum convenience.

Municipal Solutions

Delivering water infrastructure that works

As urban populations rise, so does the demand for clean, potable water. To meet this demand, BT offers centralised water treatment solutions capable of transforming municipal water effluent to the purest standards. With households and buildings producing vast amounts of effluent, our systems proficiently redirect this to a central treatment hub. Here, it undergoes thorough treatment to the required standards before being reintroduced to the broader water grid.

Additionally, our expertise isn’t confined to the establishment of new systems. We’re also adept at maintaining and upgrading existing infrastructures, applying our best-of-breed methodologies to ensure communities have consistent access to safe water.

Industrial Solutions

Maximise ROI with Efficient Water Systems: Up to 16x Money back

Industrial processes are notorious for water consumption, and if not managed wisely, can lead to detrimental environmental impacts and expense. BT’s solution is a series of tailored process plants designed for these intensive requirements. Our goal is straightforward: enable industries to achieve peak process efficiency, while ensuring judicious and economical water usage and minimal environmental repercussions.

The modular nature of our systems, combined with the option to containerise, means industries can start small and scale as needs evolve, ensuring water treatment solutions that grow in tandem with operational needs.

Mining Solutions

Maximising Mineral Extraction, Minimising Waste

In an industry where water management is paramount, mining operations globally consume a staggering 4 to 7 billion cm3 of water per year. Even small inefficiencies can translate into significant costs and environmental repercussions. BT Industrial is here to optimise mineral extraction with minimal environmental impact: Our data-driven designs help mines save up to 30% on piping system costs by avoiding over-specification, preventing premature pipe system failure, and ensuring systems meet or exceed their design life. Our material selection is tailored to withstand Africa’s harsh conditions, preventing premature pipe system failure and reducing maintenance costs while extending design life.

We’re committed to reducing waste and costs while enhancing recoveries and grades, supporting a more sustainable and prosperous future for all in Africa and beyond.

Our Sustainable and Profitable Piping Solutions

Water & Wastewater Treatment Plants Design

Addressing Africa’s growing water demands, we design advanced water treatment facilities grounded in scientific principles for the strategic use of water resources.

  • Treatment Process Design
  • Plant Layout & Optimisation
  • Environmental Compliance Consulting

01

Mineral Concentrator Design & Engineering

Tailoring Advanced Solutions for Optimal Resource Recovery, our designs aim to maximise the extraction of valuable minerals, ensuring that you achieve superior concentrate grades and recovery rates while minimising energy consumption and environmental impact.

  • Custom Concentrator Design & Layout
  • Metallurgical Test Work & Process Design
  • Advanced Flow Sheet Development
  • Equipment Selection & Sizing
  • 3D Modelling & Simulation
  • Constructability Analysis & Cost Estimation
  • Commissioning & Start-up Support
  • Process Optimisation & De-bottle-necking
  • Owners Team Services

02

Piping Systems Design & Engineering

Our designs incorporate the best materials suited for African climates, focusing on durability and resilience to meet design life requirements. We excel in employing durable and cost-effective materials, including HDPE, steel, PVC and others, ensuring fit-for-purpose solutions.

  • Custom Piping System Design
  • Material Selection & Procurement
  • Stress Analysis & Validation
  • 3D Modelling & Drafting
  • 3rd Party Design Reviews

03

Turnkey Project Execution

We take your project from concept to completion with meticulous planning and stringent quality control, ensuring on-time and within-budget delivery.

  • Project Management
  • Stakeholder Management
  • Construction Oversight
  • Quality Assurance & Control
  • Commissioning & Start-up

04

TCO Optimisation & Scalable Design

Our designs are modular, scalable, and crafted to optimise the Total Cost of Ownership (TCO), striking a balance between capital expenditure and operational costs.

  • Cost-Benefit Analysis
  • Life Cycle Cost Assessment
  • Scalable Design Solutions

05

Operations & Maintenance Support

We provide extensive support post-completion, ensuring your piping system continues to operate efficiently and effectively.

  • Routine System Inspections
  • Maintenance Planning
  • Emergency Response Services

06

Pipe Systems Training

Empower your team with the skills and knowledge they need to manage and maintain your Custom Training Programs

  • On-site and Virtual Options
  • Certification Courses

07

Transform Your Water Management Strategy with BT Industrial Pipe Systems Design & Engineering – Experience up to 16 times money back ROI

Expert Consultation & Design
Custom solutions from seasoned professionals, tailored to your business needs.
Elevate Your ESG Profile & Reduce Carbon Footprint
Our cutting-edge systems are crafted not only to meet but exceed environmental standards, significantly lowering your facility’s CO2 emissions and enhancing your ESG ratings.
Quality Assurance
Rigorous compliance with international industry standards, safeguarding operational excellence and longevity.
Responsible Water Management
Position your organisation at the forefront of responsible water management.
Invest in Excellence, Reap the Rewards
Our bespoke water treatment solutions are engineered to deliver superior ROI through efficient design, lowering your Total Cost of Ownership (TCO) and optimising your operational budget.
Specialising in Commercial Water & Wastewater Treatment Solutions
Your award-winning partner for sustainable operations in South Africa and beyond.

Case Studies

Secure Your Sustainable Future and experience up to 16 times ROI with BT Industrial Piping Systems Design & Engineering

Schedule a strategic consultation today and receive a detailed cost-benefit analysis report, complimentary with our services.

Contact Us

Seriti Coal Mines

Seriti Coal Mines – 28km Pipeline

The project entailed the installation of a 28km pipeline that ran from Mac Dam to Proxa Brine plant, Lethabo Power Station, and a control dam. The pipeline was constructed using HDPE piping to ensure optimal performance and durability.

The BT Industrial Advantage

We finished the project earlier than expected. The pipeline was overdesigned and overspecified, which is common in most mines. We presented our findings to the CEO, CFO, and Chief Procurement Officers, demonstrating the impact of the over-specification and suggesting ways to optimise the design to reduce the project’s CAPEX by 34%.